Pitch P=100, 125, 150, 152.4, 160, 200mm with attached plate conveyor chain according to drawing
Rollers are available: small roller (S type), large roller (P type), convex edge roller (F type)
Roller diameters are 36, 42, 50, 60, 70, 85, 100, 120mm etc.
Chain plates are available: single side horizontal CZPT plate attached plate, single side bent plate with ears and double holes type A2, double side bent plate type K2. The chain plate thickness is 4, 5, 6, 7, 8, 10, 12 mm. The width of the chain plate is 25, 30, 35, 40, 50, 60, 70 mm, etc.
Pin diameters are 10, 12, 15, 18, 21, 25mm, etc.
M series metric conveyor chains are available in the following models: M56, M80, M112, M160, M224, M315.
M315,the dimensions are in accordance with the standard GB8350-87.
And can be matched with sprockets.
|carbon steel, alloy steel,stainless steel
|OEM customisation according to your requirements
|Shot peening, Zinc-plated, Nickel-plated, Anodized, etc.
|High temperature resistant Abrasion resistant
|ISO9001:2008 SGS brand TV
|20 days for samples. 45 days for official order.
|Plastic Bag + Cardboard Box + Wooden
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
Estimated freight per unit.
|To be negotiated
Can a conveyor chain be used in pharmaceutical manufacturing?
Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:
1. Material Selection:
– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.
2. Cleanliness and Sanitation:
– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.
3. Contamination Control:
– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.
4. Product Protection:
– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.
5. Regulatory Compliance:
– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.
6. Integration with Equipment:
– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.
By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.
How do you select the appropriate lubricant for a conveyor chain?
Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:
1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.
2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.
3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.
4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.
5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.
6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.
7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.
It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.
How do you calculate the required length of a conveyor chain?
Calculating the required length of a conveyor chain involves considering several factors related to the conveyor system and the specific application. Here’s a step-by-step guide:
- Determine the Conveyor Length: Measure the total length of the conveyor path, including any horizontal, inclined, or vertical sections.
- Account for Sprocket Centers: Identify the locations of the sprockets or drive units along the conveyor path. Measure the distance between each pair of adjacent sprockets.
- Calculate the Number of Links: Divide the total conveyor length by the pitch of the chain to determine the number of links required. The pitch is the distance between the center of two consecutive pins on the chain.
- Consider Tension Adjustment: Take into account any tension adjustment requirements based on the specific application. This may include allowances for tensioning devices or tension variations due to load fluctuations.
- Include End Connections: Consider the length of the end connections, such as master links or connecting pins, which are used to join the ends of the chain. Include their dimensions in the total chain length calculation.
- Add Safety Factors: Incorporate appropriate safety factors to ensure adequate chain length for proper tensioning and to accommodate any potential stretching or wear over time.
It’s important to note that the calculation of the required chain length is an estimation based on various factors and may require adjustments during the installation and tensioning process. Consulting the conveyor manufacturer’s guidelines or working with an experienced engineer can provide more precise calculations based on the specific conveyor system and application requirements.
editor by CX 2023-08-07
Harvester Chains of Carton Steel (415S)
|GB, ISO, ANSI, DIN
|Standard A and regular B precision roller chain, conveyor chain
|specific chain with add-ons, welding chain, leaf chain and sprocket
|ANSI chain No.
|forty,fifty,sixty,eighty,a hundred,one hundred twenty,a hundred and forty,160,one hundred eighty,200,240
|DIN/ISO chain No.
|Meals processing, pharmaceutical and chemical industries, electronics, equipment
|family appliances, automotive manufacturing, metallurgy, sewage remedy
|A sequence,B collection
Much more Items
Specifics ABOUT CZPT CHAIN
Shipping and delivery
Make contact with Data
one. Are you producer or trade Organization?
We are a factory established in 1997 with trade group for intercontinental support.
two. What phrases of payment you normally use?
T/T 30% deposit and 70% in opposition to doc, Western Union, L/C at sight
3. What is your guide time for your items?
Typically 35 days soon after confirmed get. thirty times could be offered in minimal season for some things (during Might to July), and forty five days during new year and sizzling time ( Jan to March).
For customers who need to have sample affirmation before buying, make sure you bear in mind that the pursuing policy will be adopted:
one) All samples are cost-free of charge with the greatest price not exceeding USD 100.
two) The courier expense for the 1st-time sample sending will be charged for by the consignee. We will send out the samples with freight to be collected. So please notify your account with FedEx, UPS, DHL or TNT so that we can move forward promptly.
3) The 1st-time courier price will be absolutely deducted from the agreement price of the demo cooperation.
Rewards and drawbacks of roller chains
If you want to carry large objects, you need to know how to use a roller chain. Its basic layout and simplicity make it excellent for a vast range of applications. This article will talk about the advantages and diverse varieties of purposes of roller chains. Following reading through this article, you will be ready to pick the sort of roller chain that greatest fits your certain requirements. In the following segment, we will talk about how to offer with it.
How to evaluate the dress in of a roller chain? There are several methods accessible, but the most accurate is to use a put on gauge kit. The CZPT Chain Put on Indicator Package measures chain elongation. Compliant with ANSI and British Specifications, this resource is critical to the business chain and can help you establish when substitution is required. Improper chain routine maintenance can result in tools to slip or perform improperly, resulting in unneeded downtime.
In addition to measuring the elongation of the roller chain, it is also achievable to measure the pitch of the rollers. This measurement signifies the ANSI #eighty standard for roller chains. Vernier calipers can also be used to evaluate the pitch of chains. This tool is really beneficial and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can decide if the roller chain needs to be replaced.
The dress in resistance of a roller chain can extend its lifestyle by ten% or a lot more. Even so, appropriate lubrication and common maintenance are vital to ensure the longest lifespan of your chain. The producing method of a roller chain assembly also plays a crucial part in identifying its service lifestyle. For lengthier existence, you may contemplate purchasing a weighty-responsibility sequence roller chain with thicker facet plates and lengthier pins. If you want increased functioning load potential, you can also think about weighty-obligation chains.
Substantial-top quality components are essential to the longevity of the roller chain. Large-good quality roller chain factors demand specific heat therapy processes. The use of proprietary metal permits the firm to manufacture more resilient drums. The pins are made to restricted tolerances and then go through a centerless grinding approach. This procedure eliminates any surface area defects, ensuing in a mirror end on the pins. The uniformity of this area end also assures that the load is evenly dispersed on the pins, extending the daily life of the chain.
Between the resources utilized in roller chains, carbon metal and alloy metal are the most typical. Even so, stainless metal is utilised in food processing products and apps that demand lubrication. Other components employed for roller chains include nylon and brass. For a lot more data, see the USACE Substance Specification Sheet for far more info. You can also uncover info about the functionality of a roller chain by its style. But before choosing one particular of these components, consider its execs and disadvantages.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can function in extreme temperatures without having cracking. Stainless steel is a non-magnetic substance that can work in a temperature range of -200 levels to +seven-hundred degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless metal can stand up to a selection of environments and can be used in hefty-duty purposes. The MEGA sequence is the strongest stainless metal roller chain in the planet.
As the title indicates, a roller chain has 5 simple factors: pins, bushings, rollers, and pin chainplates. These elements are precision engineered to make certain the best possible performance and toughness. Standard apps incorporate drives and conveyor belts. The different factors of the roller chain can be custom-made to certain requirements. Read through on to learn far more about how these components perform collectively. This report offers the advantages and negatives of diverse types of roller chains and discusses their purposes.
A roller chain is a sort of chain push consisting of brief cylindrical rollers connected with each other by aspect backlinks and gears known as sprockets. Even though these devices are straightforward, they have some restrictions. In most circumstances, sprockets must be made with a greatest tensile load on one tooth to prevent untimely chain failure. Consequently, these chains are significantly less effective than belt drives with increased inertia.
Roller chains are typically created of carbon or alloy metal, though stainless metal is frequently employed exactly where meals processing machinery and lubrication are problematic. Occasionally, nylon and brass are used. The optimum operating velocity of the roller chain is important for some apps, but it also supplies economic benefits for consumers and companies. The greatest managing pace of a roller chain is normally governed by a use limit, which can fluctuate by application.
The worldwide roller chain market place is expected to increase at a CAGR of over 5.4% more than the following six years. The analysis report covers the aggressive landscape and key aspects influencing the industry. The report also analyzes the development prospective, product utilization, and pricing types of key suppliers. It also covers the SWOT evaluation of the essential players in the business. The examine gives a complete industry investigation of all these elements and more. It also highlights important gamers and their strategies and identifies the speediest growing regions for their goods and providers.
Due to the fact rollers are uncovered to a assortment of environments, including snow, rain, and muddy roads, typical upkeep is essential to avert injury. Simply because they should encounter these aspects often, repeated inspections are essential to prevent rust and other injury. Also, avoid pouring acidic or alkaline cleansing merchandise on the roller chain. Rather, use very hot h2o with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain immediately with h2o has small effect.
For tiny rollers, the workload for the duration of the break-in time period should not be also big, normally, it will cause overheating. The modest drum should also be inspected often for any unusual look, which could show that the method is not performing appropriately. In this scenario, the procedure must be suspended. Failure to do so could end result in serious injury or a facility fire. In addition, a effectively lubricated roller chain is crucial to ensure lengthy-term overall performance.
The area of the roller is typically rusted and scratched. Above time, these minor scars can spread to the generate, harming it. Also, the chain might not be properly spaced and timed. Therefore, it is quite important to verify routinely to guarantee that the chain is in top issue. When the chain wears to 3% or much more, the whole roller chain demands to be replaced. Failure to do so may hurt the push, the roller sprocket, or the whole chain.
Offered the chain’s processing surroundings, lubrication is crucial to its efficiency. If the chain is lubricated, it have to be re-lubricated regularly. Nonetheless, lubricated roller chains are susceptible to contamination, particularly in the biomass sector. In these environments, airborne natural particles and particles from the biomass market can contaminate lubricated roller chains. This is why upkeep is essential for lubricating roller chains.
The positive aspects of preloading roller chains are effectively documented. In basic, preloading eliminates the initial elongation of the roller chain, escalating its service lifestyle. Preloading is an efficient way to obtain this, and a preloading chart can support illustrate the rewards of this approach. Chains with minor or no preload will stretch significantly in the course of push commence, whilst chains will extend swiftly as the area hardness of the use areas boosts. Furthermore, a properly preloaded chain has little or no elongation during the first begin-up of the drive, extending use life.
High quality makers utilize the preload principle for the duration of their creation section, aligning all significant parts at the exact same time. This technique assists eradicate elongation issues that guide to fast degradation of the roller chain. If this is not checked, the chain drive will stretch instantly above time. To steer clear of these difficulties, it is critical to acquire a large-good quality preloaded roller chain from a trustworthy source.
The warmth treatment process is an successful way to avoid extreme dress in of the roller chain. Heat treatment is a complex procedure that will take spot in a factory in the course of producing. This method will help the rollers keep large hardness and depth, avoiding breakage. When purchasing a roller chain, make sure that the chain is warmth taken care of and that the chain is created to a large degree of precision. It also ensures that the merchandise can be utilized for a lengthy time.
In addition to performance rewards, preloading can also decrease first elongation. A preloaded roller chain will exhibit near linear elongation, whilst a non-preloaded chain will encounter speedy elongation. For that reason, they will achieve the recommended 3% elongation previously. Make positive the chain is appropriately lubricated. Also, contemplate how the chain is organized. This is critical for best longevity.